• 美国杜邦PFA 951HP Plus 抗UV 高纯度 内衬管道防腐 低摩擦系数

    详细信息

     品牌:美国杜邦  加工级别:注塑级  用途级别:内衬管道  
     类型:标准料    
    1

    Teflon® PFA 951HP Plus

    Perfluoroalkoxy
    DuPont Fluoropolymers
    产品说明:
    For inventory control purposes product name may be followed by an X.

    Products labeled PFA 951HP Plus and PFA 951HP Plus X are equivalent and all information in this document is applicable to both.

    Typical Application
    With permeation resistance that is up to 60% greater than standard PFA, DuPont™ Teflon ® PFA 951HP Plus is designed for applications where reduced chemical permeation, resistance to stress-cracking, and surface smoothness are critical to reducing contamination and protecting process yields. Applications for Teflon ® PFA 951HP Plus include fluid handling components for high-performance chemical delivery systems, as well as tubing, unsupported pipe linings for the production of ultra-pure chemicals, and semiconductor components where purity in the parts-per-billion range is needed.

    Description
    DuPont™ Teflon ® PFA 951HP Plus is a premium fluoroplastic resin available in pellet form. Teflon ® PFA 951HP Plus possesses the same exceptional chemical resistance, high purity, and protection against ionic contamination as Teflon ® PFA HP grades with the added benefits of improved flex life and chemical stress-crack resistance. Teflon ® PFA 951HP Plus has unmatched HCl permeation resistance, and is also 45% less permeable to nitrogen than other PFAs (permeation by nitrogen is a general indication of the rate of permeation by other molecules). Additionally, the improved flex life and chemical resistance will reduce the cost of ownership of high purity fluid handling systems by reducing downtime caused by mechanical or chemical stresses. Parts molded with Teflon ® PFA 951HP Plus have an xceptionally smooth finish, which can further help prevent buildup of microbial contamination in water handling systems. Table 1 shows the typical property data for Teflon ® PFA 951HP Plus.

    Teflon ® PFA 951HP Plus is a relatively low melt flow rate (typical MFR of 2), special purpose resin with the lowest level of extractables designed to meet ultra-high purity requirements. The enhanced resistance to environmental stress-cracking makes Teflon ® PFA 951HP Plus a preferred resin when extended service is required in hostile environments involving chemical, thermal, and mechanical stress. Additionally, the enhanced purity of Teflon ® PFA 951HP Plus makes it suitable for applications that require improved color, lower extractable fluorides, and freedom from other foreign materials. This product contains no additives and is designed for hostile chemical environments where purity in the parts-per-billion range is needed. Examples are in semiconductor manufacture, fluid handling systems for industry or life sciences, and instrumentation for precise measurements of fluid systems. Teflon ® PFA 951HP Plus combines the processing ease of conventional thermoplastics with the properties similar to those of polytetrafluoroethylene.

    With Teflon ® PFA 951HP Plus, components can last longer under dynamic loads and resist damage caused by ozonated fluids nd fluorosurfactants. Combined with exceptional chemical, permeation, and stress-crack resistance, this durability leads to a reduced cost of ownership. The high purity and fully fluorinated molecule end groups of Teflon ® PFA 951HP Plus can reduce contamination to protect process yields.

    Properly processed products made from neat Teflon ® PFA 951HP Plus resin provide the superior properties characteristic of fluoroplastic resins: chemical inertness, exceptional dielectric properties, heat resistance, toughness and flexibility, low coefficient of friction, non-stick characteristics, negligible moisture absorption, low flammability, performance at temperature extremes, and excellent weather resistance.

    In a flame situation, products of Teflon ® PFA 951HP Plus resist ignition and do not promote flame spread. When ignited by flame from other sources, their contribution of heat is very small and added at a slow rate with very little smoke.

    Teflon ® PFA 951HP Plus meets the requirements of ASTM D 2116-07(2012), Type V
    物性信息:
    基本信息  
    特性
    • 纯度高
    • 低摩擦系数
    • 低吸湿性
    • 低烟度
    • 高 ESCR(抗应力开裂)
    • 良好的电气性能
    • 良好的柔韧性
    • 流动性低
    • 耐化学性良好
    • 耐气候影响性能良好
    • 耐热性,中等
    • 热稳定性,良好
    • 韧性良好
    • 食品接触的合规性
    用途
    • 衬里
    • 管件
    • 液体处理
    机构评级
    • FDA 未评级
    形式
    • 粒子
    加工方法
    • 吹塑成型
    • 挤出
    • 树脂传递成型
    • 压缩模塑
    • 注射成型
    物理性能 额定值 单位制 测试方法
    比重 2.15 g/cm³ ASTM D792
    熔流率(熔体流动速率) (372°C/5.0 kg) 2.0 g/10 min ASTM D3307, ISO 12086
    吸水率 (24 hr) < 0.030 % ASTM D570
    硬度 额定值 单位制 测试方法
    肖氏硬度 (邵氏 D) 55   ASTM D2240, ISO 868
    机械性能 额定值 单位制 测试方法
    抗张强度     ASTM D3307, ISO 12086
        23°C 28.0 MPa ASTM D3307, ISO 12086
        200°C 15.0 MPa ASTM D3307, ISO 12086
    伸长率     ASTM D3307, ISO 12086
        断裂, 23°C 290 % ASTM D3307, ISO 12086
        断裂, 200°C 450 % ASTM D3307, ISO 12086
    弯曲模量     ASTM D790, ISO 178
        23°C 600 MPa ASTM D790, ISO 178
        200°C 55.0 MPa ASTM D790, ISO 178
    热性能 额定值 单位制 测试方法
    熔融温度 315 °C ASTM D4591
    电气性能 额定值 单位制 测试方法
    体积电阻率 1.0E+18 ohms·cm ASTM D257, ISO 1325
    介电强度      
        0.250 mm 1 80 kV/mm ASTM D149
        0.250 mm 80 kV/mm IEC 60243-1
    介电常数 (1 MHz) 2.03   ASTM D150, IEC 60250
    耗散因数 (1 MHz) < 2.0E-4   ASTM D150, IEC 60250
    可燃性 额定值 单位制 测试方法
    UL 阻燃等级 2 V-0   UL 94
    极限氧指数 > 95 % ASTM D2863, ISO 4589-2
    补充信息 额定值 单位制 测试方法
    Critical Shear Rate (372°C) 12.0 sec^-1  
    MIT Folding Endurance 3(200.0 µm) 1.8E+6 Cycles ASTM D2176
    Weather and Chemical Resistance: Outstanding
    备注
    1 . 方法A(短时间)
    2 . These results are based on laboratory tests under controlled conditions and do not reflect performance under actual fire conditions, current rating is a typical theoretical value.
    3 . Depending on fabrication conditions

    1、 为少量全氟丙基全氟乙烯基醚与聚四氟乙烯的共聚物。熔融粘结性增强,溶体粘度下降,而性能与聚四氟乙烯相比无变化。此种树脂可以直接采用普通热塑性成型方法加工成制品。
    2、长期使用温度-196--260摄氏度,有卓越的耐化学腐蚀性,对所有化学品都耐腐蚀,摩擦系数在塑料中*低,还有很好的电性能,其电绝缘性不受温度影响,有“塑料王”之称。
    3、其耐化学药品性与聚四氟乙烯相似,比偏氟乙烯好。
    4、其抗蠕变性压缩强度均比聚四氟乙烯好,拉伸强度高,伸长率可达100-300%。介电性好,耐辐射性能优异。阻燃性达V0级。
    5、适于制作耐腐蚀件,减磨耐磨件、密封件、绝缘件零件。
    6、高温电线、电缆绝缘层,防腐设备、密封材料泵阀衬套,和化学容器。
    成型性能
    1.结晶料,吸湿小。可采用通常得热塑性塑料得加工方法加工成制品。
    2.流动性差,极易分解,分解时产生腐蚀气体。宜严格控制成型温度不要超过475摄氏度,模具应加热至150-200摄氏度,浇注系统对料流阻力应小。
    3.半透明粒料,注塑、挤出成型。成型温度350-400摄氏度,475摄氏度以上容易引起变色或发生气泡。并注意脱模会较困难。
    4、因熔融的材料对金属有腐蚀作用,长期生产,模具需要电镀铬处理。
    氟烷氧基树脂
    PFA树脂相对来说是比较新的可熔融加工的氟塑料
    PFA的熔点大约为580F,密度为2.13— 2.16g/cc(克/立方厘米)。PFA与 PTFEFEP相似,但在302T以上时,机械性能略优于FEP,且可在高达500F下的温度下使用,它的耐化学品性与PTFE相当。PFA的产品形式有用于模塑和挤塑的粒状产品,用于旋转模塑和涂料的粉状产品;其半成品有膜、板、棒和管材。美国市场经销的PFA树脂有DUPOut公司的Teflon牌、Daikin公司的Neoflon牌、Ansimont公司的Hthen牌、HOechst Celanese公司的 Hostafl牌。PFA的用途与FEP类似。

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