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Teflon® PFA 940HP Plus
Perfluoroalkoxy
DuPont Fluoropolymers
产品说明:
For inventory control purposes product name may be followed by an X.
Products labeled PFA 940HP Plus and PFA 940HP Plus X are equivalent and all information in this document is applicable to both.
Typical Application
With a typical MIT folding endurance of 300,000* cycles, DuPont™ Teflon ® PFA 940HP Plus is designed to withstand repeated flexing and aggressive chemical stress-cracking agents. Applications for Teflon ® PFA 940HP Plus include fluid handling components for high-performance chemical delivery systems, as well as tubing, unsupported pipe linings for the production of ultra-pure chemicals, and semiconductor components where purity in the parts-per-billion range is critical.
Description
DuPont™ Teflon ® PFA 940HP Plus is a premium fluoroplastic resin available in pellet form. Teflon ® PFA 940HP Plus possess-es the same exceptional chemical resistance, high purity, and protection against ionic contamination as Teflon ® PFA HP grades with the added benefits of improved flex life (typical MIT flex of 300,000*) and chemical stress-crack resistance. Teflon ® PFA 940HP Plus meets the increasingly stringent requirements for ultra-reliable and non-contaminating parts, as well as unmatched HCl permeation resistance. The improved flex life and chemical resistance will reduce the cost of ownership of high purity fluid handling systems by reducing downtime caused by mechanical or chemical stresses. Additionally, parts molded with Teflon ® PFA 940HP Plus have improved clarity and a smooth finish, which can further help prevent buildup of microbial contamination in water handling systems. Table 1 shows the typical property data for Teflon ® PFA 940HP Plus.
This special purpose resin has a relatively high melt flow rate (typical MFR of 16), which permits higher extrusion speed and easier processing. The enhanced resistance to environmental stress-cracking makes Teflon ® PFA 940HP Plus a preferred resin when extended service is required in hostile environments involving chemical, thermal, and mechanical stress. Additionally, the enhanced purity of Teflon ® PFA 940HP Plus makes it suitable for applications that require improved color, lower extractable fluorides, and freedom from other foreign materials. This product contains no additives and is designed for hostile chemical environments where purity in the parts-per-billion range is needed. Examples are in semiconductor manufacture, fluid handling systems for industry or life sciences, and instrumentation for precise measurements of fluid systems. Teflon ® PFA 940HP Plus combines the processing ease of conventional thermoplastics with the properties similar to those of polytetrafluoroethylene.
With Teflon ® PFA 940HP Plus, components can last longer under dynamic loads and resist damage caused by ozonated fluids and fluorosurfactants. Combined with excellent chemical, permeation, and stress-crack resistance, this durability leads to a reduced cost of ownership. The high purity and fully fluorinated molecule end groups of Teflon ® PFA 940HP Plus can reduce contamination to protect process yields.
Properly processed products made from neat Teflon ® PFA 940HP Plus resin provide the superior properties characteristic of fluoroplastic resins: chemical inertness, exceptional dielectric properties, heat resistance, toughness and flexibility, low coefficient of friction, non-stick characteristics, negligible moisture absorption, low flammability, performance at temperature extremes and excellent weather resistance.
In a flame situation, products of Teflon ® PFA 940HP Plus resist ignition and do not promote flame spread. When ignited by flame from other sources, their contribution of heat is very small and added at a slow rate with very little smoke.
Teflon ® PFA 940HP Plus meets the requirements of ASTM D3307, Type IV
物性信息:
基本信息 |
|
特性 |
- 纯度高
- 低摩擦系数
- 低吸湿性
- 低烟度
- 高 ESCR(抗应力开裂)
- 良好的电气性能
- 良好的柔韧性
- 流动性高
- 耐化学性良好
- 耐气候影响性能良好
- 耐热性,中等
- 热稳定性,良好
- 韧性良好
- 中等透明度
|
用途 |
|
形式 |
|
加工方法 |
|
物理性能 |
额定值 |
单位制 |
测试方法 |
比重 |
2.14 |
g/cm³ |
ASTM D792 |
熔流率(熔体流动速率) (372°C/5.0 kg) |
16 |
g/10 min |
ASTM D3307, ISO 12086 |
吸水率 (24 hr) |
< 0.030 |
% |
ASTM D570 |
硬度 |
额定值 |
单位制 |
测试方法 |
肖氏硬度 (邵氏 D) |
55 |
|
ASTM D2240, ISO 868 |
机械性能 |
额定值 |
单位制 |
测试方法 |
抗张强度 |
|
|
ASTM D3307, ISO 12086 |
23°C |
28.0 |
MPa |
ASTM D3307, ISO 12086 |
200°C |
11.0 |
MPa |
ASTM D3307, ISO 12086 |
伸长率 |
|
|
ASTM D3307, ISO 12086 |
断裂, 23°C |
310 |
% |
ASTM D3307, ISO 12086 |
断裂, 200°C |
450 |
% |
ASTM D3307, ISO 12086 |
弯曲模量 |
|
|
ASTM D790, ISO 178 |
23°C |
650 |
MPa |
ASTM D790, ISO 178 |
200°C |
60.0 |
MPa |
ASTM D790, ISO 178 |
热性能 |
额定值 |
单位制 |
测试方法 |
熔融温度 |
290 |
°C |
ASTM D4591 |
电气性能 |
额定值 |
单位制 |
测试方法 |
体积电阻率 |
1.0E+18 |
ohms·cm |
ASTM D257, ISO 1325 |
介电强度 |
|
|
|
0.250 mm 1 |
80 |
kV/mm |
ASTM D149 |
0.250 mm |
80 |
kV/mm |
IEC 60243-1 |
介电常数 (1 MHz) |
2.03 |
|
ASTM D150, IEC 60250 |
耗散因数 (1 MHz) |
< 2.0E-4 |
|
ASTM D150, IEC 60250 |
可燃性 |
额定值 |
单位制 |
测试方法 |
UL 阻燃等级 2 |
V-0 |
|
UL 94 |
极限氧指数 |
> 95 |
% |
ASTM D2863, ISO 4589-2 |
补充信息 |
额定值 |
单位制 |
测试方法 |
Critical Shear Rate (372°C) |
56.0 |
sec^-1 |
|
MIT Folding Endurance 3(200.0 µm) |
3.0E+5 |
Cycles |
ASTM D2176 |
Weather and Chemical Resistance: Outstanding |
备注 |
1 . |
方法A(短时间) |
2 . |
These results are based on laboratory tests under controlled conditions and do not reflect performance under actual fire conditions, current rating is a typical theoretical value. |
3 . |
Depending on fabrication conditions |
1、 为少量全氟丙基全氟乙烯基醚与
聚四氟乙烯的共聚物。熔融粘结性增强,溶体粘度下降,而性能与
聚四氟乙烯相比无变化。此种树脂可以直接采用普通热塑性成型方法加工成制品。
2、长期使用温度-196--260
摄氏度,有卓越的耐化学腐蚀性,对所有化学品都耐腐蚀,
摩擦系数在塑料中*低,还有很好的电性能,其
电绝缘性不受温度影响,有“
塑料王”之称。
3、其耐化学药品性与
聚四氟乙烯相似,比偏氟乙烯好。
4、其
抗蠕变性和
压缩强度均比聚四氟乙烯好,拉伸强度高,
伸长率可达100-300%。
介电性好,耐辐射性能优异。
阻燃性达V0级。
5、适于制作耐腐蚀件,减磨耐磨件、密封件、绝缘件零件。
6、
高温电线、电缆
绝缘层,防腐设备、
密封材料、
泵阀衬套,和化学容器。
成型性能
1.结晶料,吸湿小。可采用通常得
热塑性塑料得加工方法加工成制品。
2.流动性差,极易分解,分解时产生腐蚀气体。宜严格控制成型温度不要超过475摄氏度,模具应加热至150-200摄氏度,
浇注系统对料流阻力应小。
3.半透明
粒料,注塑、
挤出成型。成型温度350-400摄氏度,475摄氏度以上容易引起变色或发生气泡。并注意脱模会较困难。
4、因熔融的材料对金属有
腐蚀作用,长期生产,模具需要
电镀铬处理。
全
氟烷氧基树脂
PFA树脂相对来说是比较新的可熔融加工的
氟塑料。
PFA的熔点大约为580F,密度为2.13— 2.16g/cc(克/立方厘米)。PFA与
PTFE和
FEP相似,但在302T以上时,
机械性能略优于FEP,且可在高达500F下的温度下使用,它的
耐化学品性与PTFE相当。PFA的
产品形式有用于
模塑和挤塑的粒状产品,用于旋转模塑和涂料的粉状产品;其半成品有膜、板、棒和管材。美国市场经销的PFA树脂有DUPOut公司的
Teflon牌、
Daikin公司的Neoflon牌、Ansimont公司的Hthen牌、HOechst Celanese公司的 Hostafl牌。PFA的用途与FEP类似。